產品 Products

STM Solution for Semiconductor Industry

(Storage Transfer Management)

 

Types of Storage Systems for Wafer Carriers

Based on the image you provided, here are different types of storage systems for wafer carriers, along with their features and applications:

1. Automated Stocker:

   • Main Function: Automated storage and management system for wafer boxes, focusing on efficient retrieval and space utilization.
   • Environmental Control: Typically lacks precise environmental control, mainly provides a clean environment.

2. E-rack (Electronic Rack):

   • Main Function: Electronic storage rack for small-scale or temporary storage needs.
   • Environmental Control: Generally lacks environmental control, mainly for general storage requirements.

3. Environmental Control Storage Cabinets:

   • Main Function: Provides controlled temperature, humidity, and gas (N2/CDA/XCDA) environments, suitable for long-term and sensitive storage needs.
   • Environmental Control: Equipped with precise environmental control functions to ensure optimal storage conditions.

We provide all.

Features

The Necessity of Automation in Wafer Carrier Handling and Management in the Semiconductor Manufacturing Industry

In the semiconductor manufacturing industry, the automation of wafer carrier handling and management has become an important trend. This is not only to improve production efficiency but also for several other considerations. Below is a discussion on the necessity of automation in wafer carrier handling and management:

1. Enhancing Production Efficiency

   • Reducing Human Errors: Manual handling of wafer carriers is prone to operational errors, such as incorrect placement, sequence errors, etc. These errors can affect the smoothness of the production process and the quality of the products. Automated systems can significantly reduce the occurrence of these errors.
   • Increasing Handling Speed: Automated handling systems can complete a large amount of wafer carrier handling work in a short period, significantly improving production efficiency and shortening the production cycle.

2. Ensuring Product Quality

   • Stability and Consistency: Automated handling systems can ensure the stability and consistency of each handling operation, avoiding issues such as shaking and collisions caused by improper manual operations, thereby reducing the risk of wafer damage.
   • Reducing Contamination: Automated systems typically operate in cleanrooms and can better control environmental conditions, reducing the impact of external contaminants on wafers, ensuring high purity and high quality of the products.

3. Reducing Labor Costs

   • Saving Human Resources: Automated systems can replace humans in performing highly repetitive and labor-intensive handling tasks, saving a large amount of human resources and freeing personnel for more creative work.
   • Lowering Labor Costs: With rising labor costs, automated handling systems can reduce operational costs for enterprises, improving overall economic efficiency.

4. Improving Safety

   • Reducing Work Injury Risks: Wafer carriers are usually heavy and need to be handled in high-precision environments. Manual handling poses certain work injury risks. Automated systems can reduce workers' involvement in high-risk operations, enhancing workplace safety.
   • Stable Handling Process: Automated systems can handle wafer carriers in a more stable manner, avoiding damage and dangers caused by shaking and falling.

5. Supporting Smart Manufacturing

   • Data Tracking and Analysis: Automated systems typically integrate Internet of Things (IoT) technology, enabling real-time tracking of each wafer carrier's handling process, collecting and analyzing relevant data, providing strong support for production management and optimization.
   • Integration with Other Systems: Automated handling systems can seamlessly integrate with Warehouse Management Systems (WMS), Manufacturing Execution Systems (MES), Enterprise Resource Planning (ERP) systems, etc., achieving full automation and intelligence of production processes.

 

Vacuum nitrogen oven

Features
1. Adopt Japanese-made YS900 temperature automatic controller, digital setting, digital display, PID automatic calculation, and cooperate with SCR action to make the temperature uniform and stable and effectively reduce the electric energy by 30%.
2. Single door type, Fully open rear button, double-layer high-temperature-resistant silicone fasteners are installed around the door, with strong sealing performance, strong and durable.
A glass window of 300mm×300mm×15mm (strengthened vacuum glass) is installed.

Specifications

 

Automatic Cartons Erector

 

Features
1. Durable accessories
2. Used in conjunction with automated line or stand-alone machine
3. Save production time
4. Save labor
5. Improve efficiency
6. Safer

Specifications

Model CPK-60	Parameters
Carton Opening Speed	4-6 carton/min
Carton Size	L350-800,W250-600,H250-600mm
Power Supply	220v/380v50/60HZ
Power	240W
Adhesive Tape Width	60/72mm（choice one）
Carton Storage Quantity	80-100pcs (1000mm)
Air Consumption	450NL/min
Air Compressing	5.5~6kg/cm³
Table Height	800mm±25mm
Machine dimension	L2850 mm ×W2550 mm ×H1900 mm
Machine Weight	350Kg

 

 

SMD Intelligent Electronic Material Rack

Features
1. 1.5 Times comprehensively improve storage capacity
2. Immersive library location
3. Induction rack
4. Accurate detection
5. Flexible components
6. Static protection

 

Specifications

Model	Working current		Maximum Indicated location	SIZE
W-SMD2S-A8	100 indicator strips indicating storage location ≤ 500mA	Seven-color maximum total current ≤ 8200mA	100	L2096 x W380 x H1920mm
W-SMD2S-BS5	50 indicator strips indicating storage location ≤ 500mA	Seven-color maximum total current ≤ 2600mA	50	L2096 x W380 x H1920mm
W-SMD2S-BD5	100 indicator strips indicating storage location ≤ 500mA	Seven-color maximum total current ≤ 5200mA	100	L2096 x W600 x H1920mm
W-SMDC2S	60 indicator strips indicating storage location ≤ 240mA	Seven-color maximum total current ≤ 2360mA	60	L1296 x W380 x H1580mm
W-SMD2N-A8	100 indicator strips indicating storage location≤ 400mA	Seven-color maximum total current ≤ 6600mA	100	L2096 x W380 x H1810mm
W-SMD2N-B5	50 indicator strips indicating storage location≤ 400mA	Seven-color maximum total current ≤ 2100mA	50	L2096 x W380 x H1810mm
W-SMD-C2N	60 indicator strips indicating storage location≤ 240mA	Seven-color maximum total current ≤ 2360mA	60	L1296 x W380 x H1590mm

 

Automatic Protective Packing Machine

Features

1.        With CE standard and pattern Patent in Taiwan & China approved.

2.        Impulse vacuum rod heating method:

(1)     stationery type heating method for longer life of heaters

(2)     Impulse heating time control by (a) photo cell; (b) timer.

(3)     Reduce power consumption by 40% compares to traditional constant heating method.

3.        Heater oven

(1)     Qualipac automatic vacuum protective packaging machine designed with the best pattern by impulse vacuum tube heater arrangement to get the best temperature distribution.

(2)     Stationery type heating oven for longer life of heating rods.

Specifications

Model	Working Area (cm)	Vacuum motor	Panel	Photocell	Heater	Machine Size (cm)
SP-5580D	55 x 80	2.2KW	Touch Screen	Yes	27KW	224x91x144
SP-5580DL	55 x 80	2.2KW	Touch Screen	Yes	27KW	300x100x146
SP-5580A	55 x 80	2.2KW	Touch Screen	Yes	27KW	280x162x146
SP-7090D	70 x 90	3KW	Touch Screen	Yes	30KW	246x105x144
SP-7090DL	70 x 90	3KW	Touch Screen	Yes	30KW	300x105x144
SP-7090DA	70 x 90	3KW	Touch Screen	Yes	30KW	356x180x146

 

 

Automatic Vacuum Packing Machine

Features

1.        With CE standard and pattern Patent in Taiwan & China approved.

2.        The only one specially designed for PCB & Electronic product vacuum packaging with adjustable vacuum timing and pressure instead of food vacuum pack.

3.        The stainless steel platform, it is convenient to put and take out the packaging product.

4.        Install with safety photoelectric eye detective device in the entrance of in and out feed.

5.        Can be operated by only one side for small quantity production or both sides operation by turns. One machine applies for two options. High productivity and no fall board issue.

6.        One pair of air cylinders are used to strengthen sealing. The intensity that the vacuum does not influence sealing that at last by setting vacuum pressure high and low before sealing. No matter how much is packed, it is all subject to the setting of the vacuity and guarantees the vacuum not too excessive vacuum to damage the vacuum bag and to leak gas.

7.        Equipped with anti-slant device to prevent products tilted after vacuum released.

Specifications

Model	Working Area (cm)	Sealing element	Machine  Size (cm)
VP-8060A	80 x 60 x 11	81 x 2	170 x 100 x 158
VP-8060DA	80 x 60 x 11	81 x 2 x 2 side	246 x 95 x 162

 

 

相關資源

• PCB Shop 採購指南